Category

Topic

Target Audience

# of Participants,

Simulation Duration

Description / Remarks

Flow and Pull

Lean 101

Never Ending Card

Department Leaders,

Operations and Logistics Planners

10 - 15 Participants,

6 hours

This simulation is available

for download

Lego Airplane

Simulation

Department Leaders,

Operations and Logistics Planners

10 - 15 Participants,

6 hours

Paper Ship

Simulation

Department Leaders,

Operations and Logistics Planners

11 - 13 Participants,

3 hours

Flow Design

Principles

Organizing

Continuous Flow

Department Leaders, Operations and

Logistics Planners, Industrial Engineers

n Groups of 4 Participants,

3 hours

Use the Operator Balance

Chart to balance flow

Lean Principles

Basic Simulation of

Lean effects

Department Leaders, Operations and

Logistics Planners, Industrial Engineers

4 - 6 Participants,

3 hours

Value Stream

Management

Lean effects in 

processing industry

Department Leaders, Operations and

Logistics Planners, Industrial Engineers

8 - 10 Participants,

5 hours

Value Stream Mapping,

Process Optimization

Lean in

Administration

Order Entry and 

Order Processing

Department Leaders, Operations and

Administrative Areas

6 - 8 Participants,

2 hours

Optimization of

Administrative Processes

Order Entry and

Order Processing

Department Leaders, Operations and

Administrative Areas

6 - 8 Participants,

2 hours

Simulation of Logistics Chain

of a Beer Distributor

5S in the Office

Employees new to the idea of Lean

Administration

2 Participants,

15 minutes

Demonstrate the effects of

5S topics on performance

Root Cause

Analysis

Systematic Analysis

of errors and effects

Department Leaders, Operations and

Administrative Areas

3 - 4 Participants,

3 - 5 hours

Root Cause Analysis,

FMEA

Process 

Communication

showing the importance

of communication

All employees

n Groups of 5 Participants,

30 minutes

assemblying a puzzle with

trade of parts between groups

Effects of

Product Complexity

KOSIMA - Visualization of

Effects of Complexity

Department Leaders,

Design Engineers

7 - 12 Participants,

4 hours

Simulation of Vehicle Design

and Assembly

Variant Analysis

Simulation

Department Leaders, Product

Managers, Design Engineers

4 - 18 Participants,

20 hours

Identification of features and

variants of a product